High Brightness Coaxial Machine Vision Light
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Product Overview
As a premier manufacturer and supplier of advanced optical inspection solutions, we proudly introduce the High-brightness Coaxial Light. Engineered specifically for precision machine vision systems, this illuminator utilizes high-intensity LEDs and a specialized coaxial reflection principle to deliver perfectly uniform, shadow-free lighting.
Projects light parallel to the camera's optical axis to eliminate glare.
Exceptionally suited for inspecting highly reflective, mirrored, or smooth surfaces.
Dramatically enhances edge detection and micro-defect identification.
Available for comprehensive OEM/ODM customization to meet specific engineering requirements.
The High-brightness Coaxial Light represents the pinnacle of machine vision illumination, meticulously engineered to resolve the most demanding imaging challenges on automated production lines. Utilizing advanced high-intensity LED arrays paired with precision-crafted optical beam splitters, this lighting unit projects a perfectly parallel beam along the camera's optical axis. The result is a flawless, glare-free, and shadowless illumination field that completely transforms how optical sensors perceive highly reflective, mirrored, or exceptionally smooth surfaces. By effectively neutralizing disruptive specular reflections, it dramatically amplifies the contrast of minute surface imperfections, such as microscopic scratches, subtle dents, and fine edge details that conventional lighting setups routinely fail to reveal. Encased in a robust, thermally optimized industrial-grade housing, the unit feels substantial to the touch and performs with unwavering stability even in the most rigorous manufacturing environments. This illuminator does not merely light up a subject; it actively enhances the visual data captured by your optical inspection systems, directly improving defect detection accuracy, reducing false reject rates, and ultimately elevating the quality control standards of your entire operational workflow.
Product Specifications
Parameter | Specification |
|---|---|
Product Name | High-brightness Coaxial Light |
Light Source | High-intensity LED |
Wavelength / Color Temperature | Red (620-630nm), Green (520-530nm), Blue (460-470nm), White (6500±500K), Infrared/IR (850/940nm), Ultraviolet/UV (365-405nm) |
Light Intensity Uniformity | > 95% |
Service Life | > 50,000 hours (LED chips); <30% decay after 10,000 hours at 25°C (UV: <30% decay after 1,000 hours) |
Operating Environment | 0-40°C |
Storage Environment | -20-60°C, Humidity 20-80% (non-condensing) |
Input Voltage | 24V DC (Industry Standard Reference) |
Mounting Options | Clamp, threaded, or bracket mounting |
Optional Accessories | Light source extension cable, diffuser plate |
Compatible Controllers | KCS-CKKAC2, KCS-CKKDC, KCS-CKKWDC, KCS-CKSC series (Analog, Digital Display, Strobe) |
Customization | OEM/ODM supported (color, light source type, size) |
Certification | CE |
Warranty | 1 Year |
MOQ | 1 Piece |
Lead Time | 3-5 working days (Standard), 7-10 working days (Customized) |
Service Life & Reliability
Continuous automated production lines cannot afford unexpected downtime. This illumination unit is built to deliver relentless, stable performance under the most demanding industrial conditions.
Extended Operational Lifespan: Utilizing top-tier LED chips, the standard visible and IR units boast a service life exceeding 50,000 hours, ensuring years of continuous 24/7 operation without the need for replacement.
Minimal Optical Degradation: Engineered for extreme stability, the light source experiences less than a 30% decay in brightness even after 10,000 hours of use at 25°C (with UV models maintaining strict performance up to 1,000 hours).
Robust Environmental Tolerance: Designed to function flawlessly in ambient temperatures ranging from 0 to 40°C, and safely storable between -20 to 60°C, resisting the thermal fluctuations common in heavy manufacturing facilities.
Maintenance-Free Design: The combination of low light decay and superior passive heat dissipation drastically reduces the frequency of recalibration and maintenance, significantly lowering the total cost of ownership.
System Integration & Control Flexibility
Seamless integration into existing machinery is a critical factor for vision system developers. This product is designed with a plug-and-play philosophy, offering extensive control over illumination parameters.
Broad Controller Compatibility: Natively compatible with our advanced KCS-CKKAC2, KCS-CKKDC, KCS-CKKWDC, and KCS-CKSC series controllers, allowing for sophisticated analog dimming, digital display adjustments, and precise strobe synchronization.
High-Speed Strobe Synchronization: When paired with the appropriate controller, the light can be pulsed at microsecond intervals, effectively freezing the motion of high-speed conveyor belts to capture perfectly crisp images.
Industry Standard Power: Operates on a standard 24V DC input, ensuring immediate compatibility with the vast majority of industrial power supplies and programmable logic controllers (PLCs).
Modular Accessories: Supports optional light source extension cables for complex robotic routing, and diffuser plates to further soften the light output for highly sensitive, curved reflective surfaces.
Quality Assurance & Supply Chain Security
When sourcing critical optical components, reliability in the supply chain is just as important as the product itself. We provide comprehensive guarantees to secure your procurement process.
International Certification: The product is fully CE certified, guaranteeing compliance with stringent European health, safety, and environmental protection standards.
Risk-Free Procurement: We support an exceptionally low Minimum Order Quantity (MOQ) of just 1 piece, allowing engineers to acquire evaluation units for prototyping without heavy upfront capital investment.
Rapid Global Fulfillment: Our streamlined manufacturing process ensures a swift lead time of 3-5 working days for standard models, keeping your urgent integration projects strictly on schedule.
Comprehensive Warranty: Backed by a solid 1-year warranty, providing free repair or replacement services for any malfunctions arising from non-human factors, ensuring complete peace of mind.
Deep Customization Capabilities: As a direct manufacturer, we offer extensive OEM/ODM services, allowing you to specify custom wavelengths, dimensional footprints, and mounting configurations for proprietary machine designs (custom lead time: 7-10 working days).
Why Choose Us
Partnering with the right manufacturer is crucial for the success of your automated inspection projects. We bring decades of optical engineering expertise directly to your production floor.
Direct Manufacturer Advantage: By designing and assembling our optical solutions in-house, we eliminate intermediary markups, providing you with top-tier industrial lighting at highly competitive price points.
Rigorous Quality Control: Every coaxial light undergoes strict photometric testing, thermal imaging, and prolonged burn-in periods before dispatch, ensuring the unit you receive performs exactly to specification.
Dedicated Engineering Support: Our team of optical specialists is available to consult on your specific vision challenges, helping you select the exact wavelength, controller, and accessory combination to maximize your imaging contrast.
Scalable Production Capacity: Whether you require a single custom prototype for a laboratory or thousands of standardized units for a global factory rollout, our agile manufacturing lines are equipped to scale seamlessly with your demands.
