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Planar Coaxial LED Machine Vision Light

This coaxial flat-panel light is specifically designed for machine vision systems, delivering high-brightness, uniform planar illumination particularly suited for inspecting highly reflective or smooth surfaces. Employing the coaxial reflection principle, it projects light parallel to the camera's optical axis, achieving shadow-free, glare-free imaging. The light source is stable and long-lasting, with adjustable brightness to accommodate diverse inspection requirements. It finds extensive application in surface defect detection for electronic components, surface inspection of optical elements, automated production lines, and surface quality control for precision parts. Its compact structure and flexible mounting allow seamless integration with industrial cameras and vision systems, making it an ideal illumination solution for high-precision industrial inspection.
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Product Overview

As a premier manufacturer and supplier of precision optical solutions, we present the Planar Coaxial Light Source. Engineered for advanced machine vision systems, this illumination unit delivers flawless, glare-free imaging for highly reflective surfaces.

  • High-uniformity planar illumination exceeding 95%

  • Shadow-free coaxial reflection technology for pristine imaging

  • Direct-from-manufacturer pricing with scalable volume fulfillment

  • Robust industrial-grade build with fully customizable parameters

The Planar Coaxial Light Source is meticulously engineered to conquer the most demanding illumination challenges in modern automated inspection environments. Encased in a sleek, industrially hardened chassis, it feels exceptionally robust to the touch, reflecting the premium craftsmanship required for rigorous daily operation. By projecting a perfectly uniform beam of light directly parallel to the camera's optical axis, this device completely eradicates the harsh shadows and blinding glare that typically plague the inspection of highly reflective, mirrored, or exceptionally smooth surfaces.

This pristine optical environment allows your vision systems to capture crisp, high-contrast images, revealing microscopic scratches, subtle dents, and minute surface anomalies that ordinary lighting would obscure. Integrating this sophisticated lighting solution into your production line instantly elevates your quality control capabilities, drastically reducing false rejects and ensuring that only flawless components pass through your facility. The result is a more streamlined, efficient, and highly profitable inspection process that safeguards your operational reputation and enhances overall manufacturing yield.

Product Specifications

Below is the comprehensive technical data for the Planar Coaxial Light Source, detailing its electrical, optical, and environmental parameters to assist your engineering team in seamless integration.

Specification

Details

Input Voltage

24V DC

Wavelength / Color Temperature

Red (R) 620-630nm / Green (G) 520-530nm / Blue (B) 460-470nm / White (W) 6500±500K / Infrared (IR) 850/940nm / Ultraviolet (UV) 365-405nm

Illumination Uniformity

>95%

Light Source Lifespan

>50,000 hours

Light Decay Performance

Normal decay <5% (brightness drop <30% after 10,000 hours); UV light decay <30% after 1,000 hours

Operating Temperature

0-40°C

Storage Environment

Temperature -20-60°C, Humidity 20-80% (non-condensing)

Installation Methods

Clamp, bracket, or threaded mounting

Optional Accessories

Light source extension cable, diffuser plate

Compatible Controllers

KCS-CKKAC2 series, KCS-CKKDC series, KCS-CKKWDC series, KCS-CKSC series

Product Certification

CE Certification

Minimum Order Quantity (MOQ)

1 piece

Lead Time

Standard products: 3-5 working days; Customized products: 7-10 working days

Warranty

1 year

Industrial Stability & Durability

Industrial environments are unforgiving, demanding equipment that can endure constant vibration, temperature fluctuations, and relentless operational cycles. This light source is built from premium-grade materials, ensuring it remains a steadfast component in your quality assurance arsenal for years to come.

  • Extended Operational Lifespan: Utilizing top-tier LED arrays, the unit boasts a functional life exceeding 50,000 hours, drastically reducing the frequency of replacement and associated downtime.

  • Exceptional Lumen Maintenance: Engineered to resist degradation, the standard light decay remains below 5%, ensuring your vision systems receive consistent illumination intensity year after year.

  • Ruggedized Housing: The solid, precision-machined exterior not only protects delicate internal optics from environmental contaminants but also serves as a highly efficient thermal sink.

  • Reliable High-Volume Performance: Designed specifically to handle the grueling pace of continuous manufacturing lines without succumbing to thermal throttling or output instability.

Flexible Control & Customization

Recognizing that no two inspection tasks are identical, we offer profound flexibility in how this illumination system is configured and controlled. Whether you are dealing with unique material reflectivities or highly specialized spatial constraints, the unit adapts to your specific operational parameters.

  • Multi-Level Intensity Adjustment: Seamlessly scale the brightness to match the exact exposure requirements of your camera sensors and the specific reflectivity of the target material.

  • Comprehensive Spectrum Options: Available across a full spectrum of wavelengths, including precise Red, Green, Blue, stark White, penetrating Infrared (IR), and specialized Ultraviolet (UV) configurations.

  • Deep OEM/ODM Customization: We offer extensive structural and optical customization, allowing you to dictate specific dimensions, light source types, and performance parameters to fit proprietary machinery.

  • Adaptable Mounting Solutions: Features versatile installation options including secure clamps, adjustable brackets, and standardized threaded mounting points for rapid deployment in any spatial orientation.

Supply Chain & Fast Delivery

As a direct source manufacturer, we eliminate the friction, delays, and inflated costs associated with intermediary distributors. Our streamlined production and logistics networks are optimized to support your procurement schedules, ensuring your automated lines are up and running without unnecessary delay.

  • Direct Manufacturer Economics: By bypassing third-party markups, we deliver premium optical performance at a highly competitive factory-direct price point, optimizing your procurement budget.

  • Scalable Order Fulfillment: Whether you require a single unit for a prototype laboratory or hundreds for a massive factory rollout, we support a minimum order quantity (MOQ) of just 1 piece.

  • Rapid Dispatch Protocols: Standard configurations are fully stocked and typically leave our facility within a brisk 3 to 5 working days, while customized OEM orders are engineered and dispatched within 7 to 10 working days.

Quality Control & Reliable Warranty

Trust is built on a foundation of uncompromising reliability and steadfast post-purchase support. Every single illumination unit undergoes a battery of brutal stress tests and precise optical calibrations before it is ever allowed to leave our manufacturing floor.

  • International Safety Compliance: Fully certified under CE standards, guaranteeing that the electrical and structural integrity meets strict global safety and operational benchmarks.

  • Rigorous Pre-Shipment Testing: Each unit is subjected to intense aging cycles and photometric analysis to ensure absolute uniformity and thermal stability out of the box.

  • Comprehensive Protection Plan: Backed by a solid 1-year warranty, covering any defects arising from non-human factors, providing complete peace of mind for your procurement team alongside lifetime technical support.

Why Choose Us

Partnering with the right manufacturer is just as critical as selecting the right hardware. We bring decades of specialized expertise in optical engineering directly to your procurement strategy, acting not just as a supplier, but as a dedicated extension of your engineering team.

  • Unrivaled Optical Expertise: Our deep understanding of light manipulation ensures that every product we manufacture solves real-world inspection bottlenecks.

  • Agile Manufacturing Capabilities: Our state-of-the-art production facilities can pivot rapidly to accommodate sudden surges in volume or complex custom engineering requests.

  • Commitment to Yield Improvement: Our lighting solutions are explicitly designed to lower your false-reject rates and improve the overall yield of your automated production lines.

  • Transparent Communication: From initial consultation to post-delivery support, we provide clear, accurate, and highly responsive communication to keep your projects perfectly on track.

Key Features & Highlights

Upgrading your automated visual inspection architecture requires components that deliver uncompromising precision. This planar illumination device is crafted to seamlessly integrate into sophisticated setups, providing an immediate upgrade to image clarity and defect recognition rates.

  • Flawless Defect Recognition: By neutralizing surface reflections, the light accentuates microscopic flaws, ensuring your quality control algorithms operate with maximum accuracy.

  • Thermal Management Excellence: The meticulously machined housing dissipates heat rapidly, maintaining a cool touch even during continuous 24/7 operation, which preserves the integrity of the LED chips.

  • Versatile Integration: Designed with a compact footprint and multiple mounting points, it slides effortlessly into tight mechanical spaces without requiring extensive machinery modifications.

  • Consistent Intensity: Delivers an unwavering beam that eliminates flickering, ensuring that every captured frame is perfectly exposed for reliable data analysis.

Optical Design & Imaging Quality

At the heart of this illumination unit lies a sophisticated optical architecture designed to manipulate light with absolute precision. Utilizing advanced coaxial reflection principles paired with a specialized coated beam splitter, the device projects a dense, perfectly flat field of light directly along the camera's optical axis.

  • Unmatched Uniformity: Achieves greater than 95% light distribution across the entire field of view, eliminating hot spots and dark corners that compromise image processing.

  • Glare Eradication: The specialized optical coating neutralizes the blinding bounce-back typically experienced when illuminating mirrored or polished surfaces.

  • Shadow-Free Clarity: By aligning the illumination path with the viewing angle, topological shadows are completely dissolved, revealing the true surface texture.

  • Enhanced Contrast: Microscopic scratches, subtle dents, and minute particulate contamination become starkly visible against the smooth background, drastically improving automated detection accuracy.

Wavelength/Color Temperature

Red (R)

620-630nm

Green(G)

520-530nm

Blue (B)

460-470nm

White (W)

6500±500K

Infrared (IR)

850/940nm

Ultraviolet (UV)

365-405nm

Save environment

humidity

-20-60°C

humidity

20-80% (non condensing)

Usage environment

0-40°C

Select accessories

Light source extension cable, diffuser plate

Optional controller

KCS-CKKAC2 series, KCS-CKKDC series, KCS-CKKWDC series, KCS-CKSC series

Service life/warranty

When the ambienttemperature is 25°C. the brighiness of the lightsource wil decrease by less than 30% atter 10000 hours ofuse (excluding ultraviolet

When the ambienttemperature is 25°C. the 100% brighiness of the ultraviolet lightsource willdecay by less than 30% after 1000 hours of use

Wthinone year of shipment,ifthere is a malfunction due to non -human factors, free repairorreplacement services willbe provided

Model List

image.png

Comparison of imaging effects between planar coaxial light source PPC and PPC3

Applications & Compatibility

Engineered specifically for the rigorous demands of modern machine vision systems, this light source conquers the historical challenges associated with inspecting highly reflective materials. Its versatile design ensures it acts as the perfect companion for advanced industrial cameras, microscopes, and automated optical inspection (AOI) equipment.

  • Electronic Component Verification: Illuminates printed circuit boards (PCBs) and metallic solder joints with absolute clarity, allowing algorithms to detect bridging, voids, or cold solders instantly.

  • Optical Lens Inspection: Highlights the subtle contours of prisms, glass elements, and lenses, making microscopic bubbles or polishing scratches immediately apparent.

  • Precision Metal Parts: Perfect for assessing machined aerospace or automotive components where surface finish is critical, easily identifying pitting or tooling marks.

  • Semiconductor Wafer Scanning: Provides the high-intensity, uniform light required to inspect delicate silicon wafers and microelectronic devices on high-speed production lines.

  • Seamless Hardware Integration: Readily compatible with a vast array of vision setups, ensuring a smooth upgrade path for existing automated assembly lines.

FAQ

Navigating the complexities of machine vision illumination requires precise information. Below, we have compiled the most critical technical and logistical inquiries to assist your procurement and engineering teams in making an informed decision.

  • What is the minimum order quantity for this illumination unit?

    We maintain a highly accessible minimum order quantity (MOQ) of exactly 1 piece. This allows your facility to acquire single units for prototyping, testing, or small-scale laboratory integration before committing to larger production volumes.

  • Can the optical and structural parameters be customized to our machinery?

    Absolutely. We provide comprehensive OEM/ODM customization services. Your engineering team can specify exact color wavelengths, dimensional constraints, and mounting configurations to ensure the light source integrates flawlessly into your proprietary application scenarios.

  • What is the expected lead time for both standard and custom orders?

    Efficiency is a priority for our supply chain. Standard off-the-shelf configurations are typically dispatched within 3 to 5 working days. For specialized, customized units, our agile production lines ensure delivery within a highly competitive 7 to 10 working days.

  • How does the light decay perform over extended industrial use?

    The unit is engineered for extreme longevity. Under normal operating conditions (25°C), the standard light source experiences less than a 5% normal decay, with a maximum brightness drop of less than 30% after 10,000 hours of continuous use. For specialized UV variants, decay remains under 30% after 1,000 hours.

  • What level of warranty and post-purchase support is provided?

    We stand firmly behind our craftsmanship with a comprehensive 1-year warranty. Should any malfunction occur due to non-human factors within this period, we provide rapid, complimentary repair or replacement services to ensure your lines remain operational without incurring unexpected costs.

Contact Us

WhatsApp: +85259541400
Tel: +86-13924345841
Email: kcsshunshangxin@gmail.com
Add: 2nd Floor, Building A2, Zhongchuanghui Zhiying Technology Park, No. 51 Xinhe Road, Wanjiang Street, Dongguan City, Guangdong Province, China

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