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Ideal for Low-Light and Dark Environments
Near-infrared (NIR) lights are perfect for applications where visible light interferes with imaging. These lights provide high-intensity, non-visible illumination, making them ideal for inspecting objects in dark or low-light conditions. The wavelength range typically falls between 850–950 nm, ensuring that they are invisible to the human eye but highly effective for machine vision systems.
Keywords: NIR light, near-infrared illumination, low-light vision
Enhanced Contrast and Detail Detection
NIR lighting enhances the contrast between the object and background, making it easier to detect fine details and defects. This is particularly useful for inspecting surfaces with low reflectivity, such as black plastics, rubber, and other materials that absorb visible light. NIR light helps uncover surface flaws, scratches, and other anomalies not easily seen under normal lighting.
Keywords: enhanced contrast, surface defect detection, fine detail lighting
Suitable for Transparent or Translucent Materials
Near-infrared light is effective for inspecting transparent or translucent materials like glass, plastic, or certain coatings. Unlike visible light, NIR light can penetrate these materials more effectively, revealing hidden surface features or internal defects. This capability is crucial in applications such as glass manufacturing, packaging inspection, and food processing.
Keywords: transparent material inspection, translucent material light, NIR for glass
Reduced Heat Generation and Power Efficiency
NIR lights are energy-efficient compared to traditional visible light sources. Their lower power consumption generates less heat, ensuring stable performance and reducing the risk of heat-related issues in industrial settings. This contributes to a longer lifespan of the light source—typically over 50,000 hours—reducing maintenance and operational costs.
Keywords: energy-efficient lighting, NIR power consumption, long lifespan LED
Invisible to the Human Eye for Non-Disruptive Operation
The near-infrared light is invisible to the human eye, making it ideal for non-intrusive inspection in environments where visible light would disrupt operations. For instance, it is commonly used in food production, security, and surveillance applications, where continuous, non-visible illumination is needed to avoid disturbing the process or the human operators.
Keywords: invisible lighting, non-disruptive illumination, NIR for security
Inspection of Transparent Materials
Near-infrared (NIR) lights are ideal for inspecting transparent or translucent materials like glass, plastic, or films. The NIR light can penetrate through these materials, making it easier to detect internal defects or surface imperfections that would be invisible under visible light. Common applications include glass production, packaging, and quality control in the automotive industry.
Surface Defect Detection on Black or Dark Objects
NIR lighting is especially effective for inspecting surfaces of black or dark materials like rubber, plastic, or metals that absorb visible light. It highlights defects such as scratches, cracks, and stains, which are otherwise difficult to detect under normal lighting conditions. This is commonly used in industries like automotive, electronics, and injection molding.
Food Processing and Packaging Inspection
In food processing and packaging, NIR lights are used to inspect packaging integrity, detect contamination, or check for product consistency. The ability to see through transparent materials like plastic films and packaging makes NIR an excellent choice for ensuring food safety and quality in production lines.
Semiconductor and PCB Inspection
In electronics manufacturing, NIR lights are used for inspecting printed circuit boards (PCBs) and semiconductor wafers. NIR light helps reveal hidden defects, such as missing solder joints or misaligned components, that may not be visible under standard lighting, improving the accuracy of quality control in high-speed production lines.
Security and Surveillance Applications
NIR lights are commonly used in surveillance and security systems for night vision. Since NIR light is invisible to the human eye, it allows cameras to capture clear images in low-light environments without disturbing the surroundings. This is particularly useful for monitoring areas like warehouses, parking lots, and public spaces during nighttime.
Wavelength/Color Temperature | Red (R) | 620-630nm | Green (G) | 520-530nm |
Blue (B) | 460-470nm | White (W) | 6500±500K | |
Infrared (IR) | 850/940nm | Ultraviolet (UV) | 365-405nm | |
Save environment | humidity | -20-60°C | humidity | 20-80% (non condensing) |
Usage environment | 0-40°C | |||
Select accessories | Light source extension cable, diffuser plate | |||
Optional controller | KCS-CKKAc2 series. KCS-CKKDC series. KCS-CKKWDC series. KCS-CKSC series. KCS-CKwSC series | |||
Service life/warranty | When the ambientemperature is 25 C, the brightness ofthe light source will decrease by less than 30% ater 10000 hours of use (excluding ultravioled) | |||
When the ambienttemperature is 25 C. the 100% brightness of the ultraviolet ightsource will decay by less than 30% after 1000 hours of use | ||||
Within one year of shipment,ifthere is a malfunction due to non-human factors,free repair or replacement services willbe provided | ||||
1. Question: What is the minimum order quantity (MOQ) for machine vision lights?
Answer: Our minimum order quantity for machine vision lights is 1 piece.
2. Question: Do you support customized products?
Answer: Yes, we offer customization services. Customers can customize the color, light source type, size, and other parameters of the machine vision lights according to their actual needs to meet the requirements of different application scenarios. Please contact our service team to discuss customization options.
3. Question: What is the product delivery time?
Answer: The delivery time for standard products is usually 3 to 5 working days. For customized products, the delivery time will vary depending on the production plan and customization requirements, usually between 7 and 10 working days.
4. Question: What is the warranty period for machine vision lights?
Answer: We offer a 1-year warranty. During the warranty period, if quality problems occur, we will provide free repair or replacement services.
5. Do you have product certification?
Answer: Yes, we have CE certification for our products.
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