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Machine Vision Strobe Controller

The strobe controller is a high-performance LED light source controller developed by our company. Unlike conventional light source controllers, the strobe controller switches the output voltage on and off according to a preset pulse width to control the strobe lighting of the LED light source. When the output voltage is active, its voltage value is generally more than double that of conventional controllers (for example, for a 24 VDC LED light source, the output voltage can reach 48 VDC), and the maximum conduction time does not exceed 1000 μs. Consequently, the strobe controller significantly increases the instantaneous brightness of the LED light source. At the same time, because the light source is illuminated for a very short duration, internal heating of the LED is suppressed, thereby greatly extending the service life of the light source.
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The strobe controller is a high-performance LED light source controller developed by our company. Unlike conventional light source controllers, the strobe controller switches the output voltage on and off according to a preset pulse width to control the strobe lighting of the LED light source. When the output voltage is active, its voltage value is generally more than double that of conventional controllers (for example, for a 24 VDC LED light source, the output voltage can reach 48 VDC), and the maximum conduction time does not exceed 1000 μs. Therefore, the strobe controller can significantly increase the instantaneous brightness of the LED light source. At the same time, because the light source is illuminated for a short duration, internal heating of the LED is suppressed, thereby greatly extending the service life of the light source.

Product Features

• The pulse width of the output voltage (i.e., the light source’s on-time) can be set between 1 μs and 1000 μs, and the duty cycle can be adjusted;

• Increases the instantaneous brightness of the light source by over 300% and extends its service life;

• Automatically outputs a camera trigger signal and ensures the camera captures images synchronously after the light source turns on;

• Operates in external trigger mode, internal trigger mode, and constant-on mode;

• The controller automatically shuts down and stops output when the load current exceeds the maximum limit or in the event of a short circuit;

• Communicates with a PC via RS-232 or Ethernet;

• Offers two mounting options: DIN rail clip-on installation and screw-mounted installation (after removing the rubber feet)

High-Speed Production Line Inspection

In high-speed production environments, the machine vision strobe controller ensures precise synchronization between the lighting and camera system. By controlling strobe timing, it captures clear, high-resolution images of fast-moving objects on assembly lines, improving the accuracy of defect detection and quality control in industries like automotive and electronics.

Surface Defect Detection in Manufacturing

The strobe controller is used to highlight surface defects such as scratches, dents, or cracks by adjusting the strobe timing in sync with the vision system. This is particularly useful in inspecting reflective or shiny surfaces, like in metal parts or glass components, ensuring high-quality output in industries like automotive and metal processing.

PCB and Electronics Component Inspection

In the electronics industry, the strobe controller enhances the inspection of PCBs and electronic components by synchronizing lighting bursts with camera capture times. This allows for detailed analysis of solder joints, component placements, and potential defects, ensuring high-quality standards in electronics manufacturing.

Packaging Quality Control

The machine vision strobe controller is vital for inspecting packaging materials and labels in the food and beverage industry. By controlling the timing of the strobe light, it ensures accurate detection of misprints, damaged packaging, or misaligned labels, optimizing product quality control during fast-moving production lines.

Security and Surveillance Systems

In security and surveillance applications, the strobe controller is used to capture clear images in low-light conditions. By controlling strobe bursts, it enhances the visibility of moving objects in dark environments, such as surveillance cameras in warehouses or parking lots, ensuring effective monitoring even in complete darkness.

Product model and specifications

Model

KAC2-24V120W-4T

Drive mode

constant voltage

Dimming method

PWM Pulse width modulation

Input voltage

AC100-240V

Number of channels

4

Output voltage

DC48V

Total power

6000W(moment)

Single channel power

2000W(moment)

Output port

SM3P Female Head (1. Output+2, Empty 3, Output -)

External trigger voltage

12-24V

Trigger delay

<7us

Use temperature and humidity

Temperature: 0-40 °C, humidity: 20-85% RH, non condensing)

Save temperature and humidity

Temperature: -20-60 °C, humidity: 20-85% RH, non condensing)

Cooling method

Fan cooling

Weight

470g about

Size

180.5*140.5*130mm

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1. Question: What is the minimum order quantity (MOQ) for machine vision lights?

Answer: Our minimum order quantity for machine vision lights is 1 piece.

2. Question: Do you support customized products?

Answer: Yes, we offer customization services. Customers can customize the color, light source type, size, and other parameters of the machine vision lights according to their actual needs to meet the requirements of different application scenarios. Please contact our service team to discuss customization options.

3. Question: What is the product delivery time?

Answer: The delivery time for standard products is usually 3 to 5 working days. For customized products, the delivery time will vary depending on the production plan and customization requirements, usually between 7 and 10 working days.

4. Question: What is the warranty period for machine vision lights?

Answer: We offer a 1-year warranty. During the warranty period, if quality problems occur, we will provide free repair or replacement services.

5. Do you have product certification?

Answer: Yes, we have CE certification for our products.

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Tel: +86-13924345841
Email: kcsshunshangxin@gmail.com
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